Hot Stamping Tool, 2k & Double Injection Molding

Hot stamping tooling system  designs, builds, re-engineers and services hot stamp production tooling, prototype tooling as well as Hot Stamp R&D. Typical Applications of  hot stamping systems  Include： • Hot stamping including foils, magnetic tapes, security seals and tapes • Hologram applications, registered or wallpaper type • Heat sealing including pouches, bags, sachets, and holders • Over wrapping of direct mail, point of sale items etc. • Hot laminating • Thermal die cutting or forming

We have  2k mold technology , so we can manufacture high quality  double injection mould . Here I will introduce the advantages in details as followings: Best elastomer adhesion to the plastic part No additional assembly steps Quick cycle times Low handling High degree of automation Stable production processes Economical part price

One of the major advantages of  2K injection moulding  compared to overmoulding is that the polymer to be injected is still hot and has not shrunk yet. This virtually excludes the risk of burrs being formed on the second component. In addition, the surface is still 'virginally' clean, enabling good molecular adhesion. Another significant advantage of    2K injection moulding   is the cycle time gained, the constant process and the fact that manual insertion is not required, thus avoiding the risk of damaging the first component.

2k molding  is more popular among the market. It is the case of 2 separate materials to form one cohesive components of which one material (say TPE/TPU) is molded "over" a "substrate" material (say rigid plastic or object). Two important concepts :- 1. In part design, you need to know how many substrate and overmold to stick by mechanical part design interlocks. 2. In materials selection, both materials attain a high level of molecular adhesion. For the  2k mould , Shinlone can finish the tool try by ourself, the 2K injection machine is 800T.

Last news is an introduce of  2K injection molding . Here I will tell you the benefits of  double injection molding  as followings: excellent bonding  between components design  (colour combinations, information brokerage, marketing possibilites) soft touch or non-slip coverage  (to obtain certain grip control or for ergonomical reasons) sealing functions  (closeness against dust and condensation water, compactness versus various fluids) rigide/flexible composites  (with good damping characteristics) After know this, have you learned the  2K mold ?

2K injection molding  is an innovative manufacturing process used to produce complicated moulded parts in multiple materials. Which can be used for a variety of product designs across all industries. Double injection molding  optimises the co-polymerisation of hard and soft materials to create a powerful molecular bond. Ming-Li uses thermoplastic elastomers and plastics for the 2K molding process as traditional thermoset compounds. It is not suitable.

The direct  hot forming die  process is a three-stage approach. After heating up to 950 °C a blank is transferred to the pre-conditioned forming tools. Then the part is formed in an austenitic state. Afterwards the part is quenched in the colder tools. Applying a defined tonnage or engineering a specific gap between tools and the blank heat transfer conditions are adjusted. During this process stage the temperature in the blank drops from around 950 °C initially down to 200 °C. The average temperature of the tool in use is maintained near 80 °C. During this stage the transformation to a martensitic phase is driven by controlled heat transfer conditions that lead to characteristic cooling curves and therefore to final values for yield strength (YS) and ultimate tensile strength (UTS). Trimming the blank can be executed either directly in the tool or by means of a subsequent laser trim operation. We can provide  high quality hot forming tools , if you need, you c...

A world without  hydroforming die  is also a world that is less green. Not only does the process save resources and energy, but it also makes possible products such as the eCycle, an eco-friendly electric bicycle designed to ease stress on the environment. Standing in stark contrast with traditional electric bicycles that ostensibly flaunt unnecessary wires and elements, the eCycle has a dynamic frame design with integrated battery and motor within a lightweight and flexible structure… For maintaining perfect maneuverability and ease of operation, eCycle flaunts a hydroformed, flexible and lightweight aluminum frame (Eco Friend). Through these and other avenues,  hydroforming tools  impact our daily life, allowing us to live safer, greener, and more affordable lives.

Here I will introduce some advantages of  hydroforming die 1. Inexpensive tooling costs and reduced set-up time. 2. Reduced development costs. 3. Shock lines, draw marks, wrinkling, and tearing associated with matched die forming are eliminated. 4. Material thinout is minimized. 5. Low Work-Hardening 6. Multiple conventional draw operations can be replaced by one cycle in a hydroforming press. 7. Ideal for complex shapes and irregular contours. 8. Materials and blank thickness specifications can be optimized to achieve cost savings. Click here for more on our  Hydroforming die services .

Hot stamping die  is a flexible process allowing the user to mark different materials including leather, plastics, rubber, fabrics and more. Hot stamping die is a very simple, robust, and reliable marking process. Load your metal die into the hot stamping press, add your hot stamping foil (no foil required for debossing only), fixture your part and make your mark. Hot stamping dies  can be supplied in a variety of metals including magnesium, brass, and steel. We will be happy to recommend the appropriate material depending on the material being marked, required depth, volume, budget, and type of press being used. Click on  www.shinlone.com  to the right for more information on our our various Hot Stamping products. You can also contact us now to speak with someone in Sales.

Double Injection Molding  optimizes co-polymerization of hard and soft materials to create powerful molecular bond. The result is a single part with production and feature advantages. It can be used for a variety of product designs across all industries. It also allows for molding using clear plastics, colored graphics and stylish finishes which improves your product functionality and marketplace value. 2K injection moulding  advantages include: Lower unit cost Improved part integrity Multi-material efficiency Higher-quality plastic part fabrication Reduced handling and secondary assembly Reduces cost and waste associated with assembly defects Enhanced tactile and cosmetic product features

The technology of  double injection molding  enables several functions to be integrated into an injection moulded product. One of the major advantages of  2K injection moulding  compared to overmoulding is that the polymer to be injected is still hot and has not shrunk yet. This virtually excludes the risk of burrs being formed on the second component. In addition, the surface is still 'virginally' clean, enabling good molecular adhesion. Another significant advantage is the cycle time gained, the constant process and the fact that manual insertion is not required, thus avoiding the risk of damaging the first component.

Tube hydroforming  is one of two groups within the broader category of hydroforming itself, along with sheet hydroforming. It is a relatively new manufacturing process, but it has led to very impressive results. The process involves expanding metal tubes into a different form through the use of a pair of die halves. The die halves support the raw tube. The cross-sectional tube structure is altered as a result of the internal pressure involved. The process is relatively simple compared to many other manufacturing processes. Relatively few operations are required to produce parts that are comparable in quality and structure to components produced through classic welding and stamping.  Tube hydroforming  applications are very broad, and they're increasing all the time as a result of new developments.

Here are some other  hydroforming die  advantages that make it one of the best choices for fabricating parts for the automotive industry: 1. Reduced tooling costs: When manufacturing parts the traditional way, jigs and other forms must be manufactured before the process of fabrication begins. If a company only needs a small quantity of the manufactured parts, the increase in cost for tooling greatly affects the bottom line. 2. Increased quality and precision: Hydroforming uses a technique which employs a press, pressurized fluid, and a punch. This process is not only quicker than traditional types of fabrication, it also ensures greater accuracy because their are less steps in the process of hydroforming than traditional manufacturing. 3. Deep-drawing with less stretch: Hydroforming uses less friction in the manufacturing process. Deep draws can be performed with less material stretch. This means the product will have a better integrity as well as less blemishing;...

The process of  hydroforming die  starts with a blank tube of metal, which is then put into a custom tool designed to let the tube expand into to the designated shape. The  hydroforming tool is closed around the tube, the ends of the tube are sealed off with hydraulic rams, and water is forced into the tube. When the water is pressurized, the metal “balloons” into the shape of the mold. Simultaneously, a computer drives the hydraulic rams against the ends of the tube to in-feed the metal as it expands, resulting in smooth, consistently thick walls and graceful, repeatable shapes. Once the water and part are removed, the system is ready for the next blank.

We are one of  hot stamping tools manufacturers , here I will introduce some Innovations and change about hot stamping die. Press OEMs have expanded the technology to help meet stampers’ challenges: 1. Hot stamping used to form materials other than boron steel, such as aluminum and magnesium 2. Improvements to provide better control over the hardening process, higher output, and greater efficiency 3. Option of using either a servo-mechanical press that has been modified for hot forming or a hydraulic press 4. Secondary processing performed in-die Since knowing the info about  hot stamping die , you can handle with this better.

The reason for the shift is that the benefits of  high-internal-pressure hydroforming die  are, well, manifold. Far fewer welds:  Hydroforming allows for the creation of long, complex shapes that simply can’t be made using other processes. Older methods involved welding many independent sections together. In an exhaust system, a reduced number of welds cuts down resistance and improves air-flow efficiency. Fewer process steps:  Many parts of an exhaust chain can be consolidated into a single seamless hydroformed assembly, often with as little as 20 seconds production time from loading blank material to removing finished part. Unparalleled precision:  Computer controls precisely manage in-feeding of material while it is under high internal pressure — from 25,000 to 30,000 psi — allowing for precision tolerances of within 10 thousandths of an inch. Less waste: Repeatable processing virtually eliminates waste in the form of dented or improperly bent ...

We always hear  2k injection molding , do you know its benefits? Here I will tell you as followings: 1. parts with integrated functions (e.g. sliding bearings) 2. multi-layer parts (e.g. sandwich moulding) 3. components in-mould assembled from transparent and non-transparent parts 4. component manufacturing (by selecting materials which do not adhere to one another, it is possible to produce articulated parts, for example hinge or knuckle joints, ready-assembled in the mould, thus waiving the need for downstream assembly) If you need  2k injection molding , send your need to  young@shinlone.com.cn .

Our company is a  hot forming tool manufacturer  in China, recently, we held a spring game - running. Each of us ran around the Yangcheng Lake, we were running and smiling. No one cares to win or lose. We did all to built our body. A healthy body can manufacture a  high quality tube hydroforming . If you need, send your inquiry to young@shinlone.com.cn.

Shinloneis capable of manufacturing  custom hydroforming die . Hydraulic form dies are used in reconfiguring the original shape of a given case from a standard common caliber into calibers such as the Ackley Improved calibers, 6mm Dasher, 6XC and other nonstandard wildcat calibers. The hydraulic form die is also used on cartridges that are blown out or have a sharper shoulder angle than the parent case. Shinlonehas the capability to manufacture almost any caliber die you need. Just as with our custom die sets, there are a couple of methods used to manufacture the  hydroforming die  you need. If possible, send the schematic print of the reamer used to cut the chamber in your rifle. If that is not readily available, send three (3) unsized fired cases from the rifle and these can be used as well, or you can do both. Should you send fired cases, an average measurement of the cases will be used to cut the hydraulic die.

We bring our  hydroforming tool  to this fair. Many foreign customers visit our booth and consult some details about our products. There are many operations connecting in this fair. A good news! Learn more  tube hydroforming  via  www.shinlone.com .

Advantages of  hydroforming tool  are as follows: Requires fewer operations to make certain part geometries Does not require lower or upper draw punch or cavity Uses water, a widely available resource Forces material to distribute stretch or strain more evenly Reduces springback Reduces material consumption Forms higher strength materials Disadvantages of  hydroforming tool  are as follows: Requires expensive equipment Cycle times are generally poor Operators often get wet